During the dosing and transportation of flocculant granules, many companies face issues such as dust buildup, material moisture and clumping, low conveying efficiency, severe equipment wear, and high labor costs. Traditional mechanical conveying methods often cause pellet crushing and high losses, and it is difficult to achieve accurate measurement and automated control, seriously affecting the stability of production processes and the workshop environment.

Material characteristics

Flocculant particles are mostly polymers, characterized by strong hygroscopicity, easy caking, low density, and average flowability. Some particles have static electricity on their surfaces, which easily adheres to the tube walls or generates dust during transportation. Therefore, high requirements are placed on the sealing, moisture resistance, anti-breakage performance, and pipeline material of the conveying system.

Product Introduction

The pneumatic conveying system provided by Head Powder uses positive or negative pressure dense phase conveying technology, customizing designs based on the physical properties of flocculant particles. The system consists of air source equipment, feeding devices, conveying pipelines, dust separation and removal devices, and intelligent control systems. It enables fully enclosed, automated conveying from feeding to the point of use, effectively preventing moisture, crushing, and environmental pollution of materials.

Product advantages

To address customer pain points, we offer the following solutions:
1.Fully enclosed conveying: The system uses sealed piping to prevent dust leakage, supporting the workshop environment and operator health.
2.Moisture-proof and anti-clumping: Equipped with dehumidifying air sources and heat tracing insulation measures to prevent particles from absorbing moisture and clumping, aiding smooth conveyance.
3.Low breakage rate: By optimizing airflow velocity and conveying concentration, and adopting bending wear resistance technology, the particle breakage rate is controlled within 2%.
4.Intelligent control is relatively accurate: Integrates PLC and weighing modules to achieve multi-point quantitative dosing, with an error of less than 1%, reducing manual intervention.
5.Energy-saving and durable: The system has low pressure loss, energy consumption is more than 15% lower than traditional pneumatic conveying, key components use wear-resistant materials, and the lifespan can reach over 3 years.