During the transportation and dosing of activated carbon powder, many enterprises face issues such as dust emissions, environmental pollution, high labor costs, and severe material waste. Traditional mechanical conveying methods easily cause pipeline blockages, rapid equipment wear, and inability to achieve accurate measurement, seriously affecting production efficiency and product quality. At the same time, activated carbon powder is lightweight, easily disperses, and has strong adsorption, which places high demands on the sealing, safety, and automation level of conveying equipment.

Material characteristics

Activated carbon powder is a porous, high-specific surface area powder material with low density (usually 0.4~0.6 g/cm³), fine particle size (mostly 100~400 mesh), average flowability, and a high capacity to generate static electricity and adsorb moisture. Its strong adsorption capacity means that during conveying, it is recommended to avoid contact with airborne impurities, and strict control of humidity and temperature in the conveying environment is necessary to prevent material clumping or reduced activity.

Product Introduction

The pneumatic conveying system equipment provided by Head Powder is customized for the special physical properties of activated carbon powder. The system uses a sealed pipeline pneumatic conveying method, using compressed air or nitrogen as the power source to stably and continuously transport activated carbon powder from the storage silo to the dosing point. The complete set of equipment includes a feeding device, delivery pipeline, air source treatment system, dust separation and removal device, and intelligent control system. It can be flexibly configured according to the user's on-site conditions (such as conveying distance, volume, and dosing method), achieving fully automated operations from raw material storage to terminal dosing.

Product advantages

To address customers' pain points of dust pollution and labor costs, Head Powder offers the following solutions:

• Fully sealed conveying, zero dust leakage: The system uses sealed pipelines and pneumatic sealing technology throughout the process, ensuring that materials do not come into contact with the outside world during transportation, effectively preventing dust from spreading, improving the workshop environment, and meeting environmental protection requirements.
• Accurate measurement reduces waste: Equipped with high-precision weighing sensors and intelligent control units, it can monitor conveying volume in real time and accurately adjust feeding speed, preventing overloading or under-feeding and reducing raw material waste.
• Anti-clogging and low-wear design: The pipeline uses high-curvature elbows and wear-resistant linings, combined with reasonable flow rate and gas-solid ratio parameters, effectively reducing the adhesion and blockage of activated carbon powder on the pipe wall, thereby extending equipment service life.
• Automated operation reduces dependence on human labor: Integrated PLC control system, supporting one-touch start, automatic blockage clearance, fault alarm, and remote monitoring functions, reducing manual intervention and improving production continuity.
• Customized adaptation to complex working conditions: Depending on the conveying distance, vertical height, and number of dosing points, we offer positive, negative, or dense-phase conveying solutions, with optional auxiliary modules such as dehumidification and heating to help ensure material activity is not affected.