Pneumatic material conveying system

Dense energy is conveyed

Introduction:

During powder material transportation, issues such as pipe blockages, wear, high air consumption, and dust pollution frequently occur, not only affecting production efficiency but also increasing maintenance costs and safety risks. The Head powder concentrated phase pneumatic conveying system uses a low flow rate, high concentration, and low energy consumption conveying method to address the pain points of traditional pneumatic conveying, achieving stable, clean, and low-loss material transfer.

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During powder material transportation, issues such as pipe blockages, wear, high air consumption, and dust pollution frequently occur, not only affecting production efficiency but also increasing maintenance costs and safety risks. The Head powder concentrated phase pneumatic conveying system uses a low flow rate, high concentration, and low energy consumption conveying method to address the pain points of traditional pneumatic conveying, achieving stable, clean, and low-loss material transfer.

Product description

The Dense Phase Pneumatic Conveying System is a highly efficient sealed conveying device developed by Head Powder for powder and granular materials. Using high-pressure gas as the power source, it forms high-concentration, low-speed bolt flow or fluidized transport within pipelines, suitable for materials such as cement, lime powder, mineral powder, fly ash, chemical powders, and other materials that are difficult to crush and wear. The system occupies a small footprint and offers flexible pipeline layout, enabling long-distance, multi-point conveying and automated control, which reduces labor and energy costs.

Product features

  • Low flow rate, high concentration: Materials move within the pipeline at low speed and high concentration, reducing pipeline wear and energy consumption.

  • Sealed and dust-free transportation: Fully sealed system design with no dust leakage, meeting environmental protection and workshop cleanliness requirements.

  • Highly adaptable: Can transport various powdery and granular materials, is not easily clogged, and has a low material crushing rate.

  • Customized design: Providing non-standard customized solutions based on material characteristics, conveying distance, and production capacity requirements.

  • Stable and reliable operation: Utilizes air source pressure stabilization and automatic control technology to reduce manual intervention and support continuous production.

  • Energy saving and consumption reduction: Compared to dilute-phase conveying, compressed air consumption is reduced for the same conveying volume.

Product prices

The concentrated phase pneumatic conveying system is a customized product, and its price is influenced by factors such as material type, conveying distance, conveying capacity, pipeline material, and degree of automation. Head Powder provides free technical solutions and relatively accurate quotes. We welcome you to provide specific requirements and parameters, and we will provide you with a customized plan and quotation within 24 hours.

Service commitment

  • Technical consulting: Includes design consulting and feasibility analysis for conveyor systems.

  • Customized services: Based on material characteristics and working conditions, we offer full-process customization from drawing design to equipment delivery.

  • Installation and commissioning: Professional engineering teams provide on-site installation and commissioning, helping the system run smoothly.

  • After-sales support: Provides a 12-month warranty (excluding consumable parts), long-term technical support, and quick response to repair needs.

  • Spare parts supply: Regular stock of commonly used parts to support timely supply of spare parts.

Specifications

Parameter itemsParameter range/description
Delivery methodConcentrated phase positive pressure/negative pressure conveying
Conveying distanceHorizontal ≤ 500m, vertical ≤ 80m (customizable)
Conveying capacity1~80 t/h (adjusted according to material and pipe diameter)
Work pressure0.1~0.6 MPa
Consumption of energy30%~60% lower than rare-phase conveying
Pipeline materialCarbon steel, stainless steel, and wear-resistant alloys are available
Control methodsPLC automatic control + touch screen
Applicable materialsPowders, small granular materials (such as cement, lime, mineral powder, chemical powder, etc.)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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