Introduction:
During powder material transportation, issues such as pipe blockages, wear, high air consumption, and dust pollution frequently occur, not only affecting production efficiency but also increasing maintenance costs and safety risks. The Head powder concentrated phase pneumatic conveying system uses a low flow rate, high concentration, and low energy consumption conveying method to address the pain points of traditional pneumatic conveying, achieving stable, clean, and low-loss material transfer.
During powder material transportation, issues such as pipe blockages, wear, high air consumption, and dust pollution frequently occur, not only affecting production efficiency but also increasing maintenance costs and safety risks. The Head powder concentrated phase pneumatic conveying system uses a low flow rate, high concentration, and low energy consumption conveying method to address the pain points of traditional pneumatic conveying, achieving stable, clean, and low-loss material transfer.
The Dense Phase Pneumatic Conveying System is a highly efficient sealed conveying device developed by Head Powder for powder and granular materials. Using high-pressure gas as the power source, it forms high-concentration, low-speed bolt flow or fluidized transport within pipelines, suitable for materials such as cement, lime powder, mineral powder, fly ash, chemical powders, and other materials that are difficult to crush and wear. The system occupies a small footprint and offers flexible pipeline layout, enabling long-distance, multi-point conveying and automated control, which reduces labor and energy costs.
Low flow rate, high concentration: Materials move within the pipeline at low speed and high concentration, reducing pipeline wear and energy consumption.
Sealed and dust-free transportation: Fully sealed system design with no dust leakage, meeting environmental protection and workshop cleanliness requirements.
Highly adaptable: Can transport various powdery and granular materials, is not easily clogged, and has a low material crushing rate.
Customized design: Providing non-standard customized solutions based on material characteristics, conveying distance, and production capacity requirements.
Stable and reliable operation: Utilizes air source pressure stabilization and automatic control technology to reduce manual intervention and support continuous production.
Energy saving and consumption reduction: Compared to dilute-phase conveying, compressed air consumption is reduced for the same conveying volume.
The concentrated phase pneumatic conveying system is a customized product, and its price is influenced by factors such as material type, conveying distance, conveying capacity, pipeline material, and degree of automation. Head Powder provides free technical solutions and relatively accurate quotes. We welcome you to provide specific requirements and parameters, and we will provide you with a customized plan and quotation within 24 hours.
Technical consulting: Includes design consulting and feasibility analysis for conveyor systems.
Customized services: Based on material characteristics and working conditions, we offer full-process customization from drawing design to equipment delivery.
Installation and commissioning: Professional engineering teams provide on-site installation and commissioning, helping the system run smoothly.
After-sales support: Provides a 12-month warranty (excluding consumable parts), long-term technical support, and quick response to repair needs.
Spare parts supply: Regular stock of commonly used parts to support timely supply of spare parts.
| Parameter items | Parameter range/description |
|---|---|
| Delivery method | Concentrated phase positive pressure/negative pressure conveying |
| Conveying distance | Horizontal ≤ 500m, vertical ≤ 80m (customizable) |
| Conveying capacity | 1~80 t/h (adjusted according to material and pipe diameter) |
| Work pressure | 0.1~0.6 MPa |
| Consumption of energy | 30%~60% lower than rare-phase conveying |
| Pipeline material | Carbon steel, stainless steel, and wear-resistant alloys are available |
| Control methods | PLC automatic control + touch screen |
| Applicable materials | Powders, small granular materials (such as cement, lime, mineral powder, chemical powder, etc.) |
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Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.
Leave a message or call; engineers calculate selection parameters by model and send back technical data. Response within 2 hours on working days, and model selection recommendations within 24 hours.
