Introduction:
Frequent pipeline blockages, material damage, and dust leakage during powder transportation? Unstable equipment operation causing frequent production line shutdowns and high maintenance costs? These issues are common in traditional pneumatic conveying solutions. Head Powder offers customized pneumatic conveying systems tailored to different material characteristics and process requirements, addressing pain points such as pipe blockages, wear, and dust from the design source, helping ensure con
Frequent pipeline blockages, material damage, and dust leakage during powder transportation? Unstable equipment operation causing frequent production line shutdowns and high maintenance costs? These issues are common in traditional pneumatic conveying solutions. Head Powder offers customized pneumatic conveying systems tailored to different material characteristics and process requirements, addressing pain points such as pipe blockages, wear, and dust from the design source, helping ensure continuous, stable, clean, and efficient conveying processes.
Head's pneumatic powder conveying customized solution is based on analysis of powder material characteristics, combined with on-site process layout and capacity requirements, offering multiple conveying methods including positive pressure, negative pressure, dense phase, and dilute phase. The system adopts a modular design, matching pipeline material, elbow radius, feeding device, and air source equipment based on parameters such as material particle size, humidity, abrasiveness, and flowability, achieving full-process closed-loop control from feeding, conveying, metering to discharge.
Custom design: Tailored system configuration based on material properties (particle size, moisture, temperature, abrasiveness) and process requirements (conveying distance, lifting height, conveying capacity).
Stable conveying: Uses reasonable flow rate and gas-solid ratio design to effectively reduce the risk of pipeline blockage and material crushing, supporting long-term continuous operation.
Sealed and environmentally friendly: The entire system is sealed under negative or positive pressure, combined with high-efficiency dust removal devices, achieving leak-free and low-noise operation to meet environmental protection requirements.
Intelligent control: Integrates PLC and host computer systems to monitor pressure, flow, material level, and other parameters in real time, supporting remote control and multi-level interlock protection.
Durable structure: Wear-resistant pipes (such as ceramic liners, high-chromium alloys), long-life rotary feeders, or pneumatic lift pumps are selected according to material abrasion resistance, extending equipment maintenance cycles.
This product is a highly customized solution, with pricing depending on material characteristics, conveying distance, conveying capacity, degree of automation, and additional supporting requirements. We do not provide a fixed quote. Please feel free to contact us with specific operating parameters. Head Powder will provide you with a detailed customized plan and a relatively accurate quotation.
Pre-sales: Free material testing and process evaluation, providing customized equipment selection and solution design.
During sales: Comprehensive project management and progress feedback help ensure timely equipment delivery and installation and commissioning.
After-sales: Provides operational training, supply of consumable parts, equipment maintenance guidance, and 24-hour technical response.
Quality Support: Key components are selected from reliable brands, and the system warranty period is no less than one year.
| Parameter items | Parameter range/description |
|---|---|
| Delivery method | Positive pressure sparse phase / Positive pressure dense phase / Negative pressure sparse phase / Negative pressure dense phase |
| Conveying capacity | 0.5~80 t/h (customizable and scalable) |
| Conveying distance | Horizontal ≤ 300m, vertical ≤ 50m (customizable extension) |
| Applicable materials | Cement, fly ash, limestone powder, quartz sand, carbon black, starch, plastic pellets, etc |
| Work pressure | Positive pressure: 0~0.6MPa; Negative pressure: -0.05~0MPa |
| Control methods | Manual/Automatic/Remote (PLC + Touchscreen) |
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Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.
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