Pneumatic material conveying system

Customized pneumatic conveying

Introduction:

Frequent pipeline blockages, material damage, and dust leakage during powder transportation? Unstable equipment operation causing frequent production line shutdowns and high maintenance costs? These issues are common in traditional pneumatic conveying solutions. Head Powder offers customized pneumatic conveying systems tailored to different material characteristics and process requirements, addressing pain points such as pipe blockages, wear, and dust from the design source, helping ensure con

156-6277-7102 WeChat consultation WeChat consultation QR code

Frequent pipeline blockages, material damage, and dust leakage during powder transportation? Unstable equipment operation causing frequent production line shutdowns and high maintenance costs? These issues are common in traditional pneumatic conveying solutions. Head Powder offers customized pneumatic conveying systems tailored to different material characteristics and process requirements, addressing pain points such as pipe blockages, wear, and dust from the design source, helping ensure continuous, stable, clean, and efficient conveying processes.

Product description

Head's pneumatic powder conveying customized solution is based on analysis of powder material characteristics, combined with on-site process layout and capacity requirements, offering multiple conveying methods including positive pressure, negative pressure, dense phase, and dilute phase. The system adopts a modular design, matching pipeline material, elbow radius, feeding device, and air source equipment based on parameters such as material particle size, humidity, abrasiveness, and flowability, achieving full-process closed-loop control from feeding, conveying, metering to discharge.

Product features

  • Custom design: Tailored system configuration based on material properties (particle size, moisture, temperature, abrasiveness) and process requirements (conveying distance, lifting height, conveying capacity).

  • Stable conveying: Uses reasonable flow rate and gas-solid ratio design to effectively reduce the risk of pipeline blockage and material crushing, supporting long-term continuous operation.

  • Sealed and environmentally friendly: The entire system is sealed under negative or positive pressure, combined with high-efficiency dust removal devices, achieving leak-free and low-noise operation to meet environmental protection requirements.

  • Intelligent control: Integrates PLC and host computer systems to monitor pressure, flow, material level, and other parameters in real time, supporting remote control and multi-level interlock protection.

  • Durable structure: Wear-resistant pipes (such as ceramic liners, high-chromium alloys), long-life rotary feeders, or pneumatic lift pumps are selected according to material abrasion resistance, extending equipment maintenance cycles.

Product prices

This product is a highly customized solution, with pricing depending on material characteristics, conveying distance, conveying capacity, degree of automation, and additional supporting requirements. We do not provide a fixed quote. Please feel free to contact us with specific operating parameters. Head Powder will provide you with a detailed customized plan and a relatively accurate quotation.

Service commitment

  • Pre-sales: Free material testing and process evaluation, providing customized equipment selection and solution design.

  • During sales: Comprehensive project management and progress feedback help ensure timely equipment delivery and installation and commissioning.

  • After-sales: Provides operational training, supply of consumable parts, equipment maintenance guidance, and 24-hour technical response.

  • Quality Support: Key components are selected from reliable brands, and the system warranty period is no less than one year.

Specifications

Parameter itemsParameter range/description
Delivery methodPositive pressure sparse phase / Positive pressure dense phase / Negative pressure sparse phase / Negative pressure dense phase
Conveying capacity0.5~80 t/h (customizable and scalable)
Conveying distanceHorizontal ≤ 300m, vertical ≤ 50m (customizable extension)
Applicable materialsCement, fly ash, limestone powder, quartz sand, carbon black, starch, plastic pellets, etc
Work pressurePositive pressure: 0~0.6MPa; Negative pressure: -0.05~0MPa
Control methodsManual/Automatic/Remote (PLC + Touchscreen)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

Please fill in your name
Please provide the correct contact number
Please briefly describe the materials or requirements

By submitting, you agree that we will use the above information to contact you. For urgent matters, please call directly 156-6277-7102。

Want a quote and technical information for this model?

Leave a message or call; engineers calculate selection parameters by model and send back technical data. Response within 2 hours on working days, and model selection recommendations within 24 hours.

156-6277-7102
Service hotline
156-6277-7102 24-hour online consultation
WeChat consultation
WeChat consultation QR code
Back to top