Material conveying equipment

Ton bag unpacking station

Introduction:

When unpacking material in ton bags, dust is swirling, labor intensity is high, efficiency is low, and material residues are severe, which have been long-term pain points for many powder processing enterprises. The Head powder ton-ton bag unpacking station uses sealed unpacking and automatic tapping cleaning technology to control dust from the source, achieving efficient, clean, and low-residue unpacking operations for ton-bag materials, making production line operations smoother.

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When unpacking material in ton bags, dust is swirling, labor intensity is high, efficiency is low, and material residues are severe, which have been long-term pain points for many powder processing enterprises. The Head powder ton-ton bag unpacking station uses sealed unpacking and automatic tapping cleaning technology to control dust from the source, achieving efficient, clean, and low-residue unpacking operations for ton-bag materials, making production line operations smoother.

Product description

The Head powder ton bag unpacking station is a pneumatic or electric unpacking device specially designed for large bags (tons of bags) materials. The equipment integrates functional modules for lifting support, unpacking and bag clamping, bag tapping and cleaning, and collection and conveying. It can be adapted to various powders, pellets, and sheet materials, and is widely used in industries such as chemicals, plastics, building materials, food, and feed. The entire machine adopts a modular design and supports non-standard customization, meeting different site layout and process requirements.

Product features

  • Sealed unpacking, dust-free operation: The unpacking silo body is linked with the dust removal interface, and the process is controlled under slight negative pressure to effectively suppress dust leakage and improve the workshop environment.

  • Automatic tapping and cleaning of bags to reduce material residue: The built-in tapping mechanism automatically vibrates the bottom of the bag after unpacking, reducing residual material to below 0.3%, thereby reducing raw material loss.

  • Safety protection in place: Equipped with emergency stop switches, overload protection, and limit devices, eliminating manual contact with materials during unpacking and reducing the risk of workplace injuries.

  • Strong adaptability, flexible customization: supports carbon steel and stainless steel materials, can be paired with screw conveying, pneumatic conveying, weighing and weighing systems, and other downstream systems, customizable as needed.

Product prices

The ton bag unpacking station is a non-standard customized product, and its price is greatly affected by factors such as material, specifications, degree of automation, and supporting systems. Head Powder provides one-on-one technical solutions and quotations to help the equipment fit the actual working conditions. Welcome to consult for customized solutions and budget evaluations.

Service commitment

Head Powder offers full-process services from pre-sales process analysis and solution design, to equipment delivery, installation and commissioning, and operational training. All products come with a 12-month warranty, during which non-human faults are repaired or replaced free of charge; Long-term technical support and spare parts supply are provided after the warranty period. We promise a 7×24 hour response and solutions within 48 hours.

Specifications

Parameter nameParameter content
Suitable for bag types500~2000kg ton bags (customizable non-standard sizes)
Unpacking ability10~60 bags/hour (depending on material characteristics and degree of automation)
Equipment materialsCarbon steel (coated) / 304 stainless steel / 316L stainless steel (optional)
Power requirementsAC 380V / 50Hz, three-phase five-wire (other voltages can be customized)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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