In the production and processing of ABS powder, the material conveying stage is often the key factor affecting capacity and quality. ABS powder is characterized by small particle size, easy flying, moisture absorption, and static electricity accumulation. Traditional mechanical conveying methods are prone to dust pollution, material loss, and equipment blockages. To address these industry challenges, Head Powder offers customized ABS powder pneumatic conveying solutions and ABS powder conveying system equipment, helping customers achieve clean, efficient, and stable powder conveying operations.

Customer pain points

Many ABS powder companies face the following difficulties during material transfer: dust leakage causing environmental pollution and threatening operator health; Materials may become blocked in the conveying pipeline due to friction or static clumping, requiring frequent shutdowns for cleaning; Traditional equipment consumes high energy, has high maintenance costs, and is difficult to adapt to the conveying needs of different working conditions; Some processes require sealed feeding, but existing solutions cannot balance efficiency and sealing. These issues directly affect production efficiency and product quality, urgently requiring a reliable pneumatic conveying solution.

Material characteristics

ABS powder is a polymer powder with a density of about 0.4~0.6 g/cm³, and a particle size typically between 50~200 mesh. Its fluidity is average, it easily absorbs moisture and clumps, and softens and sticks easily when heated. During pneumatic conveying, there are high requirements for airflow speed, material-air ratio, conveying pipe diameter, and elbow curvature radius. If parameter design is improper, risks such as pipeline accumulation, material crushing, or static sparks are very likely to occur, so a dedicated conveying system design is needed based on the physicochemical properties of ABS powder.

Product Introduction

Head Powder's ABS powder pneumatic conveying system uses positive pressure dilute phase or dense phase conveying methods, customizing complete sets of equipment according to customers' on-site process requirements. The core components of the system include a rotary feeder, Venturi injector, airflow separator, dehumidification and dust removal device, and an intelligent control system. The equipment operates in a fully enclosed manner, with materials flowing inside the sealed pipeline using compressed air, enabling automated feeding from the storage silo to the production equipment. The system features a compact structure and flexible installation, adaptable to various factory layouts.

Product advantages

To address customer pain points, Head Powder's solutions offer the following advantages: fully enclosed pipeline conveyance, curbing dust spillage at the source, improving workshop environments, and supporting operator health; Uses low-flow dense phase conveying technology to reduce friction between materials and pipe walls, lowering ABS powder crushing rate and static electricity generation; Equipped with an intelligent control module that can monitor conveying pressure, material level, and flow in real time, with clear equipment operating status, automatic abnormal alarms, and adjustment of parameters to reduce manual intervention; Modular custom design flexibly configures feeding devices, pipeline paths, and separation equipment based on material characteristics, conveying distance, and capacity requirements, helping the system operate continuously while reducing energy consumption and maintenance frequency. Through highly accurate solution customization, Head Powder helps customers achieve efficient, safe, and clean ABS powder conveying processes.