A chemical enterprise needs to transport Yuanming powder (sodium sulfate) from the production base to downstream factories over a long distance, covering about 5 kilometers, with an annual transport volume of 300,000 tons. Traditional truck transportation is not only costly but also causes dust leakage and environmental pressure. Head Powder designed and installed a sealed pipeline pneumatic conveying system for this project, achieving fully enclosed and automated conveying, eliminating pollution and loss during the transfer process.

Customer pain points

1. High transportation costs: heavy reliance on road freight, with fuel, labor, and vehicle maintenance expenses rising year by year.
2. High environmental pressure: Yuanming powder easily generates dust during loading, unloading, and transportation, facing strict supervision and fines from environmental authorities.
3. Efficiency bottleneck: Truck dispatch is affected by road conditions and weather, making it impossible to operate continuously 24 hours a day, restricting capacity release.
4. Material Loss: Multiple transfers lead to material spillage and package breakage, with an annual loss rate exceeding 2%, directly causing economic losses.

Product advantages

To address these pain points, Head Powder offers a customized long-distance dense phase pneumatic conveying system. This solution uses sealed pipelines for transportation, preventing dust leakage from the source; Equipped with an intelligent PLC control system for remote monitoring and automatic start/stop, enabling continuous normal operation; The system's energy consumption is reduced by about 40% compared to traditional trucking, and by optimizing pipeline routing and elbow design, the material breakage rate is kept below 0.5%. After commissioning, the client saved over one million yuan in transportation costs annually, passed environmental inspections, and received recognition from the local government.