A company in Tianshui, Gansu, has long been engaged in the production and processing of inorganic fillers, and material conveying has always been a major challenge in its production process. Traditional conveying methods suffer from dust leakage, rapid equipment wear, and high energy consumption, which not only affect the workshop environment but also increase operation and maintenance costs. To address these pain points, Head Powder has customized a dilute-phase negative pressure conveying system for them, addressing key bottlenecks in the material transfer process.

Project Background and Challenges

Located in Tianshui, Gansu, the company mainly handles various inorganic fillers, with large differences in material density and fine particles, requiring high sealing and stability during conveying. Existing equipment often shuts down due to material buildup and pipeline blockages, and dust pollution also increases health risks for workers. Customers urgently needed a solution that would improve conveying efficiency while reducing operating costs.

Solution overview

Head Powder uses dilute-phase negative pressure conveying technology, pumping materials from the feed end to the target position through negative pressure airflow, operating in a fully enclosed loop. The core components of the system are made of wear-resistant materials and equipped with intelligent control modules that can automatically adjust conveying parameters according to material characteristics.

Core values and results

After the project was implemented, the workshop's dust concentration decreased and met environmental protection standards; Equipment failure rates dropped by about 70%, and daily maintenance workload decreased; Unit energy consumption is reduced by about 25% compared to before, effectively controlling overall operating costs. Customers highly recognize the system's stability and energy-saving performance.