A chemical company located in Guiyang, Guizhou, mainly engaged in ultrafine powder production. During production, materials need to be transported from storage warehouses to downstream processes. Due to the extremely fine powder particle size and poor flowability, traditional conveying methods frequently encounter bridging and blockage issues, seriously affecting production efficiency and normal enterprise operations. Head Powder customized an anti-bridge pneumatic conveying system for this condition, achieving stable, continuous, and clean material delivery.

Customer pain points

During transportation, ultrafine powder is highly prone to bridging due to electrostatic adsorption or mechanical squeezing between particles, leading to pipeline blockages and material interruptions, requiring frequent manual cleaning, increasing labor intensity and maintenance costs. At the same time, traditional open conveying tends to generate dust dispersion, pollute the workshop environment, and fail to meet environmental protection requirements. Additionally, the powder is sensitive to the shear force during conveying, requiring equipment with low damage and low energy consumption.

Product advantages

Head Powder provided the solution for this project, using a combination design of multi-stage pneumatic flow aids and fluidized plates to break the powder bridge structure at the source, helping materials maintain a loose flow throughout the pipeline. The system operates in a fully enclosed manner, equipped with high-efficiency dust removal devices to achieve dust-free conveying and improve workshop air quality. The inner wall of the pipeline undergoes special treatment to reduce frictional resistance, minimizing energy consumption and wear. The entire system can flexibly adjust parameters such as air velocity and pressure according to material characteristics, adapting to different working conditions. It operates stably and reliably, reducing the frequency of manual intervention and maintenance costs.