A chemical company located in Liuzhou, Guangxi, mainly produces and processes silica (silica). Silica powder has characteristics such as a high specific surface area, easy to fly, and prone to static accumulation. Traditional open-type conveying processes face issues such as dust dispersion, static safety hazards, and material loss. To improve production environment safety and material transport efficiency, the company introduced Head Powder's anti-static sealed conveying system, achieving a fully sealed, anti-static, and automated conveying process from raw material warehouses to packaging stations.

Customer pain points

1. Severe dust pollution: Fine white carbon dioxide dust is dispersed in large amounts during open conveying, polluting the workshop environment, threatening operator health, and increasing cleaning and maintenance costs.
2. Significant static electricity risk: Powder flows at high speed inside the pipeline, generating static electricity through friction, which easily triggers spark discharges and poses risks of explosion and fire.
3. Material Loss and Quality Decline: Open conveying causes materials to fly and become damp and clumping, resulting in raw material waste and disrupting product particle uniformity, affecting subsequent processes.
4. High Dependence on Labor: Traditional manual handling or semi-mechanized operations have low efficiency, cannot meet capacity increase demands, and are difficult to achieve accurate measurement and batch traceability.

Product advantages

To address these pain points, Head Powder offers the following technical solutions for the anti-static sealed conveying system:
1. Fully enclosed pipeline design: The entire transportation process is sealed to prevent dust leakage, meeting low environmental emission requirements while reducing material loss.
2. Anti-static structure: Pipes are made of conductive or anti-static materials, paired with reliable grounding systems to promptly dissipate static charges and eliminate the risk of fire and explosion.
3. Inert gas protection: Nitrogen or dry air is filled at critical points to maintain a low-oxygen or dry environment, preventing white carbon from absorbing moisture and deteriorating.
4. Intelligent Control System: Integrates weighing and metering, pneumatic conveying adjustment, remote monitoring, and alarm modules to achieve automated operation, reduce manual intervention, and improve conveying accuracy and stability.