Head Powder has tailored an automatic batching and conveying project for plastic powder for a plastic manufacturer in Jilin, achieving full-process automated operation from raw material storage to precise batching and then to sealed conveying. This system improves the efficiency bottlenecks and quality fluctuations found in traditional manual operations, helping companies enhance ingredient consistency and production stability.

Customer pain points

The company has long faced the following challenges in the plastic powder batching process: large errors in manual weighing lead to fluctuations in formula ratios and affect product performance; Open feeding generates a large amount of dust, endangering employee health and increasing environmental pressure; Difficulty in clearing when switching between multiple raw material varieties, easily causing cross-contamination; The batching speed cannot keep up with the pace of subsequent processes, becoming a bottleneck in production capacity; Relying heavily on manual data recording, making traceability and review difficult.

Product advantages

Head Powder addresses these pain points by providing a complete automatic batching and conveying solution: using high-precision weighing modules and real-time compensation algorithms to help control formula errors effectively; Fully enclosed pipeline transport combined with a negative pressure dust collection system to achieve dust-free operation; Modular silo and quick-cleaning structure support rapid switching between multiple varieties, eliminating residual contamination; The integrated control system connects with MES to automatically record batching data for each batch, achieving full traceability; Optimizing the matching of conveying paths and speeds to improve overall production line efficiency.