In the rubber and carbon black processing sector, dust leakage and loss during material transportation have always been key issues affecting production environments and cost control. A rubber company in Taizhou, Zhejiang, successfully achieved sealed and efficient transfer of carbon black materials by introducing a leak-free complete conveying project designed by Head Powder, providing a reusable technical solution for similar industry scenarios.

Case Summary

The project is being built in Taizhou, Zhejiang, a company focused on rubber product production. The core of the project is to safely and leak-proof the transport of carbon black raw materials from the storage area to the downstream mixing section. Based on on-site working conditions and material characteristics, Head Powder provides a complete set of equipment including pneumatic conveying, sealed transfer, and intelligent control, achieving fully enclosed operation throughout the process.

Customer pain points

Before the renovation, the company used traditional open conveying methods, facing multiple challenges:

• Severe carbon black dust disperses, leading to harsh workshop environments and high health risks for employees;
• During transportation, materials are significantly lost due to dust, increasing raw material costs;
• Frequent dust accumulation inside the equipment requires production stops for manual cleaning, affecting continuous operation efficiency;
• The original system lacked automated monitoring methods, making it difficult to detect issues such as pipe blockages and material leakage in a timely manner.

Product advantages

To address these pain points, Head Powder offers the following solutions for its leak-free conveying complete project:

• Fully enclosed pipelines and sealed interface designs block dust leakage at the source, helping to keep the workshop air clean;
• Equipped with high-precision weighing and flow control modules to keep conveying errors within an extremely low range, reducing material waste;
• The system integrates automatic back-blow cleaning and real-time pressure monitoring functions, reducing manual intervention and improving equipment operational stability;
• The modular structure facilitates later expansion and maintenance, adapting to different production capacity requirements.