A lithium battery materials company in Fuling, Chongqing, needs to safely and efficiently transport high-purity graphite powders from the raw material silo to downstream processes during anode powder production. The company originally used traditional pneumatic conveying methods, which suffered from severe pipeline wear, low conveying efficiency, and high energy consumption. To meet this need, a company designed and implemented a comprehensive solution based on silo pump dense phase conveying technology, successfully achieving stable, low-energy, and low-damage powder conveying.

Customer pain points

This customer faced multiple challenges in the anode powder conveying process: first, the powder particles are fine and easily broken, and the traditional dilute phase conveying method results in a high particle breakage rate, affecting product quality; Second, the conveying distance is long and there are many elbows, causing rapid pipeline wear and high maintenance costs; Third, the system consumes a lot of energy and poses a risk of pipe blockage, affecting production continuity; Fourth, the original system has a low degree of automation and cannot meet the requirements of intelligent production management.

Product advantages

To address these pain points, a certain company provides a silo pump dense phase conveying system with the following main features: it uses a low-flow dense phase conveying mode, which reduces particle collision and breakage, improving powder quality; Optimized fluidization devices and pipeline design effectively reduce pipeline wear and extend equipment lifespan; The system is equipped with an intelligent control system that can automatically adjust conveying parameters according to material characteristics, achieving smooth, pipe-free operation; At the same time, the system's energy consumption is reduced by more than 30% compared to traditional dilute phase conveying, helping customers achieve energy savings and cost reduction.