In an industrial project in Hechi, Guangxi, the fly ash treatment stage faces severe challenges. Traditional open conveying methods lead to dust emissions, severe environmental pollution, frequent manual operation, and low efficiency. To meet the dual requirements of environmental regulations and production continuity, Head Powder was commissioned to design and implement a sealed fly ash silo pump conveying system, achieving dust-free and automated transfer throughout the entire process.

Customer pain points

The customer's original fly ash conveying system had the following core issues: First, dust leakage during conveying caused a harsh workshop environment and increased labor protection pressure; Second, equipment wears out quickly, with frequent shutdowns affecting overall production capacity; Third, there is a lack of automated control, relying on manual operations, resulting in high operating costs and inaccurate measurements.

Solution

Head Powder uses sealed pneumatic conveying technology from silo-pumps, using compressed air as the power source to deliver fly ash through fully sealed pipelines to the ash silos. The system is equipped with an intelligent control unit, enabling automatic operation of the entire process of feeding, pressurizing, discharging, and blowing, and integrates dust removal, filtration, and pressure monitoring devices to help ensure zero leakage and low energy consumption during conveying.

Application Effects

After project implementation, on-site dust concentration decreased somewhat, successfully passing local environmental protection inspections. The equipment operates stably, maintenance intervals are more than tripled compared to before, and energy consumption is reduced by about 15%. Customers have reported that the operation is convenient and the metering is relatively accurate, providing reliable infrastructure support for subsequent expansion.