In a boiler project in Xinxiang, Henan, limestone powder used as a desulfurization agent needed to be stably and efficiently transported from the storage silo to the boiler injection point. Traditional transportation methods often face issues such as pipeline blockages, dust leakage, and high energy consumption, which affect the continuous operation of desulfurization systems and equipment maintenance costs. To address this condition, Head Powder provides a customized pneumatic conveying system for silo pumps, achieving sealed and automated delivery of limestone powder.

Customer pain points

The main challenges customers encountered in actual operation include: limestone powder easily absorbs moisture and forms caking, causing frequent pipeline blockages and time-consuming and labor-intensive cleaning; Open conveying causes dust pollution, affecting the on-site environment and the health of operators; Equipment energy consumption is relatively high, resulting in significant long-term operating cost pressures; The original system had low automation levels and required frequent manual intervention, making it impossible to meet the demands of stable production.

Solutions and product advantages

To address these pain points, Head Powder adopts a silo-pump positive pressure pneumatic conveying technology, equipped with moisture-proof silos, fluidization devices, and an intelligent control system. The entire system has the following application features: fully enclosed pipeline transportation, fully preventing dust leakage and meeting environmental protection requirements; Through fluidization assistance and optimized pipeline design, material blockages are effectively prevented, facilitating continuous and stable conveying; Uses low-energy air sources and high-efficiency valves, reducing overall energy consumption compared to traditional methods; The control system enables one-touch start/stop and automatic adjustment, reducing manual intervention and improving operation and maintenance efficiency.