In the production and transportation of ceramic powders, how to reduce material breakage rates and minimize dust pollution has always been a focal point of industry attention. A company in Hengyang, Hunan, successfully solved this technical problem by implementing a low-crushing ceramic powder conveying project, providing a replicable practical reference for similar projects.

Case Summary

This project is located in Hengyang, Hunan, and mainly targets the sealed conveying of powders (such as glazes and billets) used in ceramic production. The project adopts low-crushing conveying technology to smoothly transport powder from the storage silo to the next process, avoiding mechanical impact and high-speed collisions throughout the process, thereby reducing material damage rates and improving product quality.

Customer pain points

Customers face multiple challenges during production: traditional conveying equipment exerts significant mechanical stress on ceramic powders, causing large amounts of particle fragmentation and affecting subsequent molding and firing quality; At the same time, the open conveying method causes dust to escape, which not only increases raw material waste but also brings environmental and occupational health risks; In addition, highly abrasive materials test equipment lifespan, and frequent component replacement leads to high maintenance costs.

Solutions and product advantages

To address these pain points, Head Powder offers a customized low-crushing conveying system. This solution uses sealed pipelines and gentle airflow drives, with relatively accurate and controllable conveying speeds, reducing collisions and friction between materials; The inner walls of the pipelines are treated for wear resistance, effectively extending equipment service life; At the same time, it is equipped with efficient dust removal interfaces to achieve dust-free operations and improve the workshop environment. Actual operational data shows that the powder crushing rate of this system is about 30% lower than that of traditional equipment, maintenance intervals more than double, and overall operating costs have significantly decreased.