In a fiberglass powder manufacturer in Yongzhou, Hunan, Head Powder assisted in the renovation and upgrade of its low-speed pneumatic conveying system. This project mainly targets the transportation needs of fiberglass powder, a lightweight, dust-prone material, adopting a low wind speed and low energy consumption conveying solution, which improves the cleanliness of the production environment and the stability of system operation.

Customer pain points

The company faces multiple practical challenges in the original powder transportation process: First, the fiberglass powder has fine particle size and low density, and traditional high-speed wind speed transport easily causes pipeline wear and material breakage; Second, severe dust leakage during conveying affects the workshop environment and employee health; Third, system energy consumption is relatively high, and operating costs continue to rise; Fourth, frequent equipment blockages lead to prolonged downtime and maintenance on the production line, affecting overall capacity.

Product advantages

To address these pain points, Head Powder offers a customized low-velocity pneumatic conveying solution. By optimizing pipeline layout and airflow parameters, and controlling the conveying wind speed within a reasonable range, it not only helps effectively suspend and transport materials but also reduces pipeline wear and material damage rates. Additionally, the system uses sealed conveying paths and is equipped with efficient dust removal interfaces to suppress dust spillage at the source, improving the working environment. At the same time, the low wind speed condition significantly reduces the fan load, lowering overall energy consumption by about 25% compared to traditional solutions. The system is also equipped with an intelligent monitoring module that can provide real-time feedback on pipeline pressure and material-gas ratio, effectively preventing blockages and supporting continuous normal equipment operation.