In the Zhaoqing area of Guangdong, a resin powder manufacturing company faces numerous challenges in the material transportation stage. Traditional mechanical conveying methods not only have limited efficiency but also easily cause dust leakage, affecting the workshop environment and employee health. At the same time, equipment wears out quickly and maintenance costs are high, becoming bottlenecks restricting capacity growth. After extensive investigation, the company ultimately adopted the positive pressure pneumatic conveying engineering solution provided by Head Powder, successfully solving the above problems.

Customer pain points

Resin powder is characterized by fine particle size, poor flowability, and a tendency to generate dust. The original conveyor system had the following main issues:

• Severe dust leakage, poor workshop air quality, and high environmental protection pressure;
• Low conveying efficiency cannot meet the growing demand for production capacity;
• Equipment is frequently clogged and severely worn, with high costs for maintenance downtime and spare parts replacement;
• There are many manual involvement steps, low automation, and safety hazards.

Product advantages and solutions

Head Powder has designed a customized positive pressure pneumatic conveying system tailored to the characteristics of resin powders, with the main features as follows:

• Fully sealed conveying: Uses sealed pipelines, ensuring no dust overflow from feeding to unloading, improving the working environment and meeting environmental protection requirements;
• Efficient and stable: Through relatively accurate air pressure control and fluidization design, it solves powder blockage and bridging issues, achieving continuous and stable conveying;
• Energy saving and consumption reduction: Optimize air source configuration and pipeline layout to reduce energy consumption while improving transportation efficiency, helping enterprises save operating costs;
• Intelligent control: Equipped with a PLC automatic control system that monitors parameters such as air pressure, material level, and flow in real time, supports remote operation, reduces manual intervention, and enhances safety.

After the project was put into operation, customers reported that dust emissions had decreased by more than 95%, equipment failure rates dropped by 80%, conveying efficiency more than doubled, and overall operation and maintenance costs were reduced. With reliable technology and meticulous service, Head Powder provides the resin powder industry with a typically reliable conveying solution.